Tsika dhizaini dzemazuva ano otomatiki akakwira-kumhanya mitsara yekurongedza, senge ino kubva kuNCC Automated Systems, ine nzira yekuchinjisa uye kusanganisa kugona kukurumidzira kuyerera kwechigadzirwa uye kubvumira kuchinjika nyore kwehukuru hwechigadzirwa uye maSKU.Mifananidzo nerubatsiro rweNCC Automation Systems
Ingave retrofit, retrofit kana kuisirwa kutsva, maconveyor masisitimu anofanirwa kugarisa aripo otomatiki masisitimu, kushandisa simba shoma uye kuve akangwara kupfuura nakare kose - kukwanisa kuchinjika kune shanduko yechigadzirwa kana masaizi ekurongedza mukati mekuchinja.Panguva imwecheteyo, hutsanana hunofanira kusangana neFDA, USDA uye 3-A dairy hutsanana zviyero.Mazhinji mapurojekiti ekufambisa akanangana nekushandisa uye kazhinji anoda basa rekugadzira.Nehurombo, zvekutengesa uye nyaya dzebasa dzinogona kunonoka zvakanyanya mapurojekiti akagadzirwa, saka kuronga kwakakwana uye kuronga kunodiwa.
Zvinoenderana neongororo ichangoburwa Yekutsvagisa uye Marike, "Conveyor Systems Market neIndasitiri", saizi yemusika wepasi rose inotarisirwa kukura kubva paUS $ 9.4 bhiriyoni muna 2022 kusvika kuUS $ 12.7 bhiriyoni muna 2027, paine huwandu hwekukura kwepagore huchave 6% .Madhiraivha akakosha anosanganisira kuwedzera kugamuchirwa kweakagadziridzwa otomatiki ekugadzirisa zvigadziriso zvinoenderana neiyo niche yakatarwa kune akasiyana maindasitiri ekushandisa magumo, pamwe nekukura kuri kuda kubata zvinhu zvakawandisa, kunyanya mumisika yevatengi / yekutengesa, yechikafu nezvinwiwa.
Sekureva kwemushumo, kuenderera mberi kwekudyara mukutsvaga nekusimudzira nevagadziri vemagetsi ekufambisa uye kukura kwekutengesa cheni network kuchatungamira kudiwa kwemhinduro dzevatakuri panguva yekufanotaura.Maererano neUnited Nations Industrial Development Organisation, kushandiswa kwezvinhu munyika dzakabudirira kuchakura kusvika paUS$30 tiririyoni panosvika 2025. Kukura uku kunotarisirwa kuwedzera kupinda mumaindasitiri otomatiki uye kudiwa kwemaitiro ekugadzirisa zvinhu.
Kunyangwe mamwe mashandisirwo akasarudzika muindastiri yechikafu (semuenzaniso, kuwanda uye chikafu chakaoma) chinowanzo sanganisira akavharirwa tubular conveyor masisitimu (semuenzaniso, vacuum, dhonza, nezvimwewo), tsvakiridzo inoratidza kuti mabhandi anotakura anotarisirwa kuve chikamu chikuru nerudzi.uye zvakare chimwe chezvikamu zvakakurumbira.misika inokurumidza kukura.Mabhandi ekutakurisa anogona kubata mavhoriyamu akakura nemutengo wakaderera zvakanyanya patani-kilomita pane mamwe maconveyor uye anogona kufamba nzendo refu zviri nyore uye nemutengo wakaderera.Nepo akawanda echikafu nechinwiwa anoshandisa zvakavharwa machubhu ekufambisa kuderedza huruva uye kuchengetedza hutsanana, tsvakiridzo inoratidza kuti mabhandi ekutakurisa anoshanda zvakanaka neakasarudzika echikafu uye zvinwiwa anotakura masisitimu, kunyanya mukurongedza uye kuchengetera / mukutakura system.
Pasinei nerudzi rwekutakura, hutsanana chinhu chikuru muindasitiri yedu."Kuchinja zvinodiwa zvehutsanana kunoramba kuri musoro unokosha wekukurukurirana pakati pevagadziri vezvokudya uye zvinwiwa," akadaro Cheryl Miller, mutungamiriri wekutengesa kuMulti-Conveyor.Izvi zvinoreva kuti pane kudiwa kukuru kwemasimbi ekuvaka masisitimu akavakirwa kune akasimba ehutano macode seFDA, USDA kana masangano emukaka.Kuteerera kungangoda kuvakwa kwebhaudhi, mapedhi ekudzivirira uye anoenderera mberi welds, zvitsigiro zvehutsanana, mapatani ekuchenesa maburi, mafuremu esimbi asina tsvina uye akatemerwa magetsi ekufambisa zvinhu, uye hutsanana 3-A zviyero zvinoda chitupa chaicho.
ASGCO Complete Conveyor Solutions inopa mabhanhire, idlers, mabhandi ekutanga uye echipiri ekuchenesa mabhandi, kutonga guruva, pa-board zvishandiso nezvimwe, pamwe chete nekugadzirisa nekugadzirisa mabasa, bhanhire splicing uye laser scanning.Maneja wekushambadza Ryan Chatman akati vatengi veindasitiri yechikafu vari kutsvaga mabhandi ekutakurisa maantimicrobial uye mabhandi ekumucheto kudzivirira kusvibiswa kwechikafu.
Kune echinyakare bhandi conveyors, kushandisa edge drive mabhandi anogona kuita zvine musoro kune akati wandei zvikonzero.(Ona FE Engineering R&D, Chikumi 9, 2021) FE inobvunzurudza Kevin Mauger, Mutungamiriri weSideDrive Conveyor.Paakabvunzwa kuti sei kambani yakasarudza dhiraivha inofambiswa, Mauger akataura kuti mutakuri anogona kufambiswa panzvimbo dzakawanda kuchengetedza kunyangwe kunetsa kwebhandi.Pamusoro pezvo, nekuti hapana ma roller anotenderera kana makeji, mutakuri ari nyore kuchenesa, izvo zvinobatsira kuderedza njodzi yekusvibiswa kwekudya.
Nekudaro, mabhandi ekutakurisa ane akazvimirira rollers / mota ane akati wandei mabhenefiti pamusoro peakajairwa magiya mabhokisi uye mota, kunyanya kubva pahutsanana maonero.Mutungamiri weVan der Graaf, Alexander Canaris, akataura mamwe ematambudziko muhurukuro nedhipatimendi reR&D reFE Engineering makore mashoma apfuura.Sezvo mota nemagiya zviri mukati medhiramu uye zvakavharwa zvine chisimbiso, hapana mabhokisi egiya kana ekunze mota, achibvisa nzvimbo yekuberekera mabhakitiriya.Nekufamba kwenguva, mwero wekudzivirira wezvikamu izvi wakawedzerawo kusvika IP69K, zvichivabvumira kugezwa nemakemikari ane hutsinye.Iyo roller musangano inokodzera akajairwa uye thermoplastic conveyor mabhandi ane sprocket masisitimu kuti ape chinzvimbo-inodzorwa indexing.
ASGCO's Excalibur Chikafu Bhandi Kuchenesa System inokwenya mukanyiwa wakanamira kubva pabhandi isati yaenda mberi, zvichiita kuti bhandi rive rakatsveyama kana kubatwa mumabhengi kana zvimwe zvikamu.Mudziyo unogona kushandiswa nezvimwe zvinhu zvinonamira zvakadai sechokoreti kana mapuroteni.Mufananidzo nerubatsiro rwe ASGCO
Kuchenesa uye kuderedza nguva yekudzikira kwakakosha zvikuru mazuva ano, uye kuchenesa munzvimbo (CIP) kuri kuita chinhu chinodiwa pane kuva nezvakanaka-kuva-.Rick Leroux, mutevedzeri wemutungamiri uye maneja mukuru weLuxme International, Ltd., inogadzira tubular cheni inotakura, anoona kufarira kuri kuwedzera kweCIP conveyors.Pamusoro pezvo, maconveyors anowanzo kuve akashongedzerwa nemidziyo yekuchenesa chigadzirwa chekubatanidza zvikamu kuti uwedzere nguva pakati pekuchenesa mavhiri.Nekuda kweizvozvo, midziyo inoshanda yakachena uye inogara kwenguva refu.Iyo yekutora, Leroux akadaro, yaive nguva refu pakati peakawanda kucheneswa kwemakemikari kusati kwanyorova kwaireva kuwedzera nguva uye kugadzirwa kwemutsara.
Muenzaniso wechishandiso chekuchenesa bhandi ndeye ASGCO Excalibur chikafu chegiredhi bhandi rekuchenesa sisitimu iyo yakaiswa mune inobheka kuMidwest.Kana yaiswa pabhandi rekutakura, simbi isina tsvina (SS) inodzivirira mukanyiwa kuti usatakurwe.Mumabheki, kana chigadzirwa ichi chisina kuiswa, chidimbu chekudzoka hachizobvi pabhanhire, chiunganidze pamusoro pebhanhire uye chinoguma pakudzoka roller, zvichiita kuti bhanhire rifambe uye kukanganisa kumucheto.
Tubular drag conveyor maker Cablevey iri kuona kufarira kuri kuwedzera kubva kune vanogadzira chikafu uye zvinwiwa mukutakura zvinhu zvakawanda uye chikafu chakaomeswa, akadaro Clint Hudson, director wekutengesa.Kubatsira kwekushandisa chubhu conveyor kutakura yakaoma yakawanda zvigadzirwa ndeyekuti inoderedza huruva uye inochengeta nzvimbo yakaitenderedza yakachena.Hudson akati kufarira mapaipi ekambani yeClearview kuri kukura nekuti ma processors anogona kuona zviri kuitika mukati mechigadzirwa uye nekuona maconveyor ehutsanana.
Leroux anoti kutarisisa kwehutsanana mukurongedza kwakakosha senge mukugadzira.Somuenzaniso, akaronga dzimwe pfungwa dzinokosha:
Leroux akacherechedzawo kuti ma processor ane hanya nekushandiswa kwemagetsi.Vanoda kuona 20-horsepower power unit pane 200-horsepower one.Vagadziri vechikafu vari kutsvagawo masisitimu nemidziyo ine yakaderera mechanic ruzha mwero inosangana nechirimwa yakachena mhepo.
Kune mafekitori matsva, zvinogona kuve nyore kusarudza modular conveyor midziyo uye kuibatanidza kuita imwechete system.Nekudaro, kana yasvika nguva yekusimudzira kana kutsiva midziyo iripo, dhizaini yetsika inogona kudikanwa, uye makambani mazhinji anotakura anogona kushandisa "tsika" masisitimu.Ehe, rimwe dambudziko rinogona kuitika nemidziyo yetsika kuvepo kwezvinhu uye basa, izvo vamwe vatengesi vachiri kutaura sedambudziko mukuronga mazuva chaiwo ekupedzwa kweprojekiti.
"Zvizhinji zvezvigadzirwa zvatinotengesa modular zvikamu zvakagadzirirwa kusangana zvakasiyana siyana zvinodiwa nevatengi," Cablevey's Hudson akadaro.“Zvisinei, vamwe vatengi vane zvinodiwa chaizvo izvo zvikamu zvedu hazvigone kusangana.Dhipatimendi redu reinjiniya rinopa masevhisi ekugadzira kuti asangane nezvido izvi.Zvimiro zvetsika zvinotora nguva yakareba kusvika kune vatengi kupfuura zvigadzirwa zvedu zvepasherufu, asi nguva dzekutumira dzinowanzo gamuchirwa ”
Zvizhinji zvinodikanwa zvekutakura zvinogona kusangana nehurongwa hwakagadzirirwa kune chakati chirimwa kana chirimwa.ASGCO inopa huwandu hwakazara hwekugadzira uye mainjiniya masevhisi, "Chatman akadaro.Kuburikidza neyakasiyana siyana yevadyidzani, ASGCO inogona kudzikisa zvakanyanya mabhodhoro ekutengesa uye kuendesa zvigadzirwa nemasevhisi nenguva.
"Misika yese, kwete chikafu nechinwiwa chete, iri kutarisana nematambudziko asingatarisirwe nekuda kwekudonha kwekutengesa uye kushomeka kwevashandi," Multi-Conveyor's Miller akadaro.“Zviri zviviri zvinokanganisa izvi zvinotungamira mukuwedzera kwekudiwa kwezvinhu zvakapedzwa.zvinhu, zvinoreva kuti: “Tinoda chimwe chinhu, uye taichida nezuro.”Indasitiri yekurongedza yanga ichiodha michina kwemakore mazhinji, paine nguva yekuchinja ingangoita mwedzi miviri.Mamiriro azvino ekugadzirwa kwepasirese haasi kuzobuda kunze kwekutonga chero nguva munguva pfupi.Kuronga kumberi kwemidziyo yekuwedzera zvidyarwa, uchiziva kuti zvekushandisa zvichange zviri pamusoro peyakajairika, zvinofanirwa kuve zvakakosha kumakambani ese eFMCG.
"Zvisinei, isu tinopawo maviri pre-engineered akajairwa maconveyors kuti awedzere kutakura panguva," Miller anowedzera.Iyo Success Series inopa yakajairwa, yakapusa, yakatwasuka maketani ayo asingade flushing.Iyo processor inosarudza kufanotsanangurwa upamhi uye macurves uye inopa hurefu sarudzo.Multi-Conveyor inopawo Slim-Fit hutsanana flush masisitimu mune preset kureba uye upamhi.Miller akati kunyangwe kudiwa kwakanyanya, ivo vachiri kukwanisika kupfuura tsika conveyor mhinduro.
Multi-Conveyor nguva pfupi yadarika yakaisa sisitimu yekugadzirisa huku yakaomeswa nechando.Sezvinoita zvakawanda zvechizvinozvino, kuchinjika ndicho chinhu chakakosha pakuchengetedza chigadzirwa.Matambudziko anotarisana nechikumbiro ichi anosanganisira:
Zvimwe zvigadzirwa zvinoda michina miviri yekurongedza chete kuendesa chigadzirwa mumigwagwa miviri yakananga kuX-ray system.Kana bhegi rimwe rikatadza, chigadzirwa chinoendeswa kune chechitatu bhegi choendeswa kumuchina wekutamisa, unozoiswa panzvimbo yekuendesa mabhegi kune imwe nzira yekutakurisa kana nguva yekupera.Mubhegi manje hauna chinhu.
Zvimwe zvigadzirwa zvinoda matatu emakina ekurongedza kuti uwane iyo inodiwa throughput.Wechitatu packer anoendesa chigadzirwa kumuchina wekutamisa, uyo unogovera mabhegi zvakaenzana pakati peaviri epamusoro mabhegi ekutakurisa ematanho ekurongedza.Kuyerera kwechitatu kwemuchina wekurongedza wobva wapinda inoenderana kumusoro / pasi servo yekubatanidza pane imwe neimwe nzira.Bhandi reservo pachikamu chepasi chigadzirwa chinobvumira mabhegi kubva kumusoro kuti awire mugomba rakagadzirwa nebhandi reservo.
Multi-conveyor control systems uye mabhegi ekutakura maconveyor chikamu chehombe yakazara sisitimu iyo inosanganisirawo zvese kubva pamakesi ekurodha mitsetse kusvika kune imwe chete yekuburitsa hova, yakazara kesi indexing uye kubatanidzwa, madhigirii esimbi, overhead roller conveyor uyezve palletizing mutsara..CPU.Iyo bhegi nebhokisi sisitimu inodzorwa nePLC uye inosanganisira anopfuura matatu gumi nemaviri akasiyana frequency madhiraivha uye akati wandei servos.
Kuronga masisitimu makuru ekubata zvinhu kazhinji kunosanganisira zvinopfuura kungoisa kana kuisa maconveyors muhurongwa.Pamusoro pekusangana nechimiro chechimiro chechirimwa, vatakuri vanofanirawo kusangana nemagetsi, kuve nezvinhu zvinoenderana, uye kusangana nekuora, mutoro webasa, kupfeka, hutsanana uye kufambisa zvinhu zvinodiwa, akadaro Leroux.Tsika yakagadzirirwa conveyor inowanzova chigadzirwa chiri nani chakagadzirirwa kupa yakakwirira-yenguva yakareba kukosha kune processor nekuti yakanyatso gadzirwa kuti isangane nezvinodiwa zveimwe application.
Iko kushandiswa kweiyo smart conveyor kunoenderana chaizvo nezvinoda processor yechikafu mune imwe application.Kudurura bhegi hombe rehupfu kana kuti granular zvinhu mumudziyo, ungangoda kuvhura kana kudzima basa rekuyera.Nekudaro, Chatman anoti otomatiki chinhu chakakosha mukuita kuti maconveyor masisitimu ashande.Simba rekutyaira kuseri kweautomation nderekupedzisira kugadzirisa mhando yechigadzirwa chakapedzwa uye nekumhanya kweiyo system.
Multi-Conveyor inoshandisa opareta-control tekinoroji kutaurirana inovhara inoshanda dhizaini."Isu tinoshandisa maHMI uye servo dhiraivha kupa nekukurumidza uye kwakanyatso chinja shanduko yekurongedza kwakasiyana, cartoning uye palletizing mitsetse masisitimu," anodaro Miller."Kuchinjika muchimiro chechigadzirwa, uremu uye saizi inosanganiswa nekuwedzera kubereka uye kuwedzera kweramangwana."hurongwa hwekutaurirana.
Leroux akati kunyangwe maconveyor akangwara ari kuwanikwa kubva kune akati wandei vatengesi, havasati vasvika padanho repamusoro rekugamuchirwa nekuda kwemutengo mukuru wekubatanidza zvinhu zvakangwara uye mapakeji ekutonga anodiwa kuti ushandise data rakaunganidzwa kubva kune vanotakura.
Nekudaro, anoti mutyairi mukuru weindasitiri yechikafu kuita kuti maconveyors ave nehungwaru kudiwa kwekutevera uye kuona maitirwo ekuchenesa uchishandisa hutsanana CIP zvikumbiro panzvimbo yekuparadzwa, RTE kana kuendesa kurongedza.
Sechikamu chechirongwa chekuchenesa, vatakuri vakangwara vanofanirwa kurekodha batch SKU uye kubatanidza iyo SKU nekushisa kwemvura, soak nguva, kupfapfaidza kudzvanywa, tembiricha yemvura, uye nyoro yekuchenesa mhinduro conductivity kune yega alkali, asidhi, uye sanitizer yekutenderera kwehutsanana.Kuchenesa danho.Leroux anoti ma sensors anogona zvakare kutarisa tembiricha yemhepo uye nguva yekuomeswa panguva yekumanikidzwa kwemhepo yekuomesa mhepo chikamu.
Kusimbiswa kwemaitiro ehutsanana anoramba achidzokororwa uye akanyatsoitwa anogona kushandiswa kuratidza kuti hapana shanduko kune yakasimbiswa nzira yehutsanana.Intelligent CIP yekutarisa inozivisa mushandisi uye inogona kubvisa / kubvisa kutenderera kwekuchenesa kana kuchenesa paramita isingasangane nemaparamita uye mapuroteni anotsanangurwa nemugadziri wechikafu.Kudzora uku kunobvisa kudiwa kwevagadziri vezvekudya kuti vagadzirise mabheji asina mwero anofanira kurambwa.Izvi zvinodzivirira mabhakitiriya kana allergens kubva kuunzwa muchigadzirwa chekupedzisira isati yarongedza kubva kune zvisina kucheneswa michina, nekudaro kuderedza njodzi yekuyeuka chigadzirwa.
"Smart conveyors inogonesa kubata zvinyoro uye kugadzirwa kwakanyanya mukugadzira-kudya-kudya," FE, Gumiguru 12, 2021.
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Nguva yekutumira: Oct-13-2023